The development process of automatic dispensing machines is closely related to the evolution of the electronic manufacturing industry. In the field of electronic manufacturing, due to its high frequency and precision requirements for coating technology, it has become one of the most widely used areas for automatic dispensing machines. From early semi-automatic gluing to fully automatic gluing, from foreign brand dominance to the rise of domestic brands, with the continuous advancement of industrial automation, automatic dispensing machines have undergone profound changes and significant development. Now, they have entered a new stage of fully automatic gluing with remote monitoring systems. The process of replacing manual gluing with fully automated gluing is long and gradual, and has undergone countless innovations and validations, which are reflected in every key link of gluing.
In terms of glue application time control, manual glue application relies on operators to manually control the entire process, making it difficult to accurately control. The automatic dispensing machine, with the help of a glue controller programming, precisely controls the operation of the dispensing valve. Whether it is the glue frequency or duration, it can be set accurately to ensure the consistency and stability of the glue application process.
In terms of glue supply and supporting systems, the feeding process of manual glue application often requires additional labor costs or specialized equipment operation, and it is difficult to ensure the stability of glue supply. Automatic glue dispensing machines can use conventional air pressure or pressure tank methods to achieve stable extrusion of glue, and can also integrate glue mixing, heating, and curing systems to achieve integrated and automated glue supply and processing, effectively improving the quality and efficiency of glue application.
The proofreading and inspection process of glue application technology requires repeated testing to determine the effect of manual glue application, and independent mechanical equipment is also needed for inspection, which is cumbersome and time-consuming. The automatic dispensing machine can integrate an independent calibration system, greatly reducing debugging time, and can be equipped with a glue point detection system to digitize and intelligently analyze the glue quality, provide timely feedback on data, and assist in technical optimization and improvement, ensuring the accuracy and reliability of the glue application process.
In the process of product workpiece loading, unloading, and positioning, manual gluing relies on manual handling and alignment of the workpiece before gluing, which is inefficient and has limited accuracy. The automatic dispensing machine can achieve automated loading and unloading of workpieces and precise positioning through a track based rapid transportation and precise positioning system, laying the foundation for efficient and accurate gluing.
Compared to manual dispensing, fully automatic dispensing machines have significant advantages. Firstly, the precise coating performance is excellent. High end automatic dispensing machines are usually equipped with advanced recognition systems, which can significantly improve the coating accuracy, especially in the coating operation of small electronic components, effectively ensuring product quality and performance. Secondly, the efficiency of adhesive coating has been significantly improved. The automatic glue dispensing machine is equipped with a high-precision axial motion system and a high-precision glue dispensing valve, which can achieve high-speed glue spraying. Its speed far exceeds manual glue coating, greatly improving production efficiency and meeting the needs of large-scale production. Thirdly, intelligent dispensing technology leads the transformation. Automated glue application technology not only liberates operators from heavy and dangerous manual dispensing and testing work, but also further expands human production capacity. Through intelligent control and data processing, the dispensing process and production flow are made more intelligent and user-friendly, greatly promoting the production upgrade and technological progress of the electronic manufacturing industry, and becoming an indispensable core equipment and technical support in the modern electronic manufacturing field.
Copyright © Shanghai Kaiwei Intelligent Technology (Group) Co., Ltd. All Rights Reserved - Privacy policy - Blog